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WhiteLine Manual Hydraulic

HÜRNER WhiteLine Manual Hydraulic

The Manual Hydraulic Series of butt-welding machines in the WhiteLine generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging.

The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request).

All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed.

Industry version:
Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*)

*) Retrofit kit for converting existing systems to industry version available upon request!

Welding monitoring system
Heating element temperature

Display screen
7-segment numerical characters, character height 10 mm

Hydraulic unit

  • Only one supply needed, all connections and an additional power socket on the back of the enclosure
  • Digital heating element temperature control, settable from the hydraulic unit
  • Hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5 kg (up to O.D. 355 mm)
  • Max. pressure up to O.D. 355 mm, 130 bar; O.D. 500 - 630 mm, 150 bar; O.D. 800 - 1600 mm, 220 bar
  • Welding pressures displayed on precise, maintenance-free manometer gauge

Hydraulic unit easily upgraded with SPG welding report logger:

  • Pressure sensor 160 bar set into hydraulic system
  • Dedicated support set onto the corner of the hydraulic unit for the data logger, made for harsh worksite environments
  • Pressure and temperature connectors directly plugged into the hydraulic system via short lines
  • Power supply to the data logger possible from the PE-wired power socket on the back of the hydraulic unit

Technical Specs

Dimension160 mm200 mm250 mm315 mm355 mm500 mm630 mm800 mm1000 mm1200 mm
P/N 200-721-160200-704-200200-704-250200-704-315200-704-355200-704-500200-704-630200-704-800200-704-100200-704-120
Operating range, O.D.40 - 160 mm63 - 200 mm(63) 75 - 250 mm90 - 315 mm90 - 355 mm200 - 500 mm315 - 630 mm500 - 800 mm630 - 1000 mm630 - 1200 mm
Power supply230 V230 V230 V230 V230 V400 V400 V400 V400 V400 V
Frequency50 Hz50 Hz50 Hz50 Hz50 Hz50 Hz, 3 ph.50 Hz, 3 ph.50 Hz, 3 ph.50 Hz, 3 ph.50 Hz, 3 ph.
Rated power2.65 kW3.45 kW3.65 kW4.65 kW5.40 kW6.95 kW11.65 kW17.2 kW22.1 kW21.2 kW
Overall weight
incl. of all components
66 kg87 kg109 kg168 kg201 kg295 kg448 kg771 kg1135 kg1998 kg
Reducer inserts40 - 14063 - 180(63) 75 - 22590 - 28090 - 315200 - 450315 - 560500 - 710630 - 900630 - 1000

 

Literature

 

Brochures

 

HÜRNER WhiteLine Manual Hydraulik
Operating range up to 160 mm / 200 mm

Download PDF

 
 

HÜRNER WhiteLine Manual Hydraulik
Operating range up to 250 mm / 315 mm /
355 mm

Download PDF

 
 

HÜRNER WhiteLine Manual Hydraulik
Operating range up to 500 mm / 630 mm

Download PDF

 
 

HÜRNER WhiteLine Manual Hydraulik
Operating range up to 800 mm / 1000 mm /
1200 mm

Download PDF

 

 

User's Manual

Upon request, we will gladly provide the User's Manual that matches exactly the product version you are interested in. Get in touch, so we can make sure the manual you receive really is the correct one.

 

Certificates

PDF Icon

Chamber of Crafts and Trades Aachen
ISO 12176-1:2012-10 with DVS 2207-1
DVS 2202-1 and DVS 2212-1
0.6 MB

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DIN ISO 9001:2015
0,2 MB

Components

 

Welding neck support

200-604-160
O.D. 160, 40 - 160 mm
200-604-200
O.D. 200, 63 - 200 mm
200-604-250
O.D. 250, 63 - 250 mm
200-604-315
O.D. 315, 90 - 315 mm
200-604-355
O.D. 355, 90 - 355 mm
200-604-501
O.D. 500, 200 - 500 mm
200-604-631
O.D. 630, 315 - 630 mm
200-604-801
O.D. 800, 500 - 800 mm
200-604-100
O.D. 1000, 710 - 1000 mm
200-604-120
O.D. 1200, 710 - 1200 mm
  

 

Jumping Hot Plate - automated heating plate remover

350-160-800
O.D. 160
350-250-800
O.D. 250
350-315-800
O.D. 315
350-355-800
O.D. 355
200-606-500
O.D. 500

 

Set of aluminum reducers

360-160-SET
160 (D 40 - D 140)
360-250-SET
250 (D 75 - D 225)
360-315-SET
315 (D 90 - D 280)
360-355-SET
355 (D 90 - D 315)
360-500-SET
500 (D 200 - D 450)
360-630-SET
630 (D 315 - D 560)
360-800-SET
800 (D 500 - D 710)
200-000-100
1000 (D 630 – D 1000)
200-000-120
1200 (D 630 – D 1200)
   

 

360-500-SST

Set of D 500 reducers for D 315 - D 450, narrow design (special version)
composed of 2 half-circle jaws per dimension in a special design with narrower bearing width, to allow welding short fittings

360-630-SST

Set of D 630 reducers for D 315 - D 560, narrow design (special version)
composed of 2 half-circle jaws per dimension in a special design with narrower bearing width, to allow welding short fittings

360-500-316Reducer insert D 500 × D 315 mm, narrow width (special version)
assembly with 2 half-circle jaws in a special design with narrower bearing width, to allow welding short fittings

360-500-356

Reducer insert D 500 × D 355 mm, narrow width (special version)
assembly with 2 half-circle jaws in a special design with narrower bearing width, to allow welding short fittings

360-500-401

Reducer insert D 500 × D 400 mm, narrow width (special version)
assembly with 2 half-circle jaws in a special design with narrower bearing width, to allow welding short fittings

360-500-451

Reducer insert D 500 × D 450 mm, narrow width (special version)
assembly with 2 half-circle jaws in a special design with narrower bearing width, to allow welding short fittings

360-630-501

Reducer insert D 630 × D 500 mm, narrow width (special version)
assembly with 2 half-circle jaws in a special design with narrower bearing width, to allow welding short fittings

360-630-561

Reducer insert D 630 × D 560 mm, narrow width (special version)
assembly with 2 half-circle jaws in a special design with narrower bearing width, to allow welding short fittings

 

Set of steel reducers

361-258-SET
160 (D 40 - 140)
361-259-SET
200 (D 63 - 180)
361-260-SET
250 (D 75 - 225)
361-261-SET
315 (D 90 - 280)
361-262-SET
355 (D 90 - 315)
   

 

Set of adapters-reducers

360-355-252
Reducer inserts D355 mm (HÜRNER) - D250 mm (Widos),
contains 8 pcs. Widos adapter

 

Set of adapters-reducers

360-500-455
Reducer inserts D500 mm (HÜRNER) - D450 mm (Widos),
contains 8 pcs. Widos adapter

 

Transport case (incl. storage compartments for reducers)

200-600-088
Transport case 160
200-600-089
Transport case 200
200-600-090
Transport case 250
200-600-091
Transport case 315
200-600-100
Transport case 355