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WhiteLine WeldControl 2.0

HÜRNER WhiteLine WeldControl 2.0

The handling of a WeldControl machine is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”.

In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability.

In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data.

 

Automatic data logging
10,000 welding operations

Data input
WeldControl mode:
RFID transponder, scanner or manually
Manual mode:
Manual temperature control

System settings
Automode, manual input of welding parameters, gauge operation (for pressure, temperature)

Welding monitoring system
Welding pressures, welding times, ambient temperature, memory control, operating temperature, heating element temperature

Standard-compliant ISO 12176 traceability
Commission number with 32 alphanumeric characters, ISO-compliant welder ID code, HÜRNER welder ID code, 1st additional (user-defined) data with 20 alphanumeric characters 2nd additional (user-defined) data with 15 alphanumeric characters, ISO-compliant traceability: fitting code, 1st and 2nd pipe codes, pipe length, weather conditions, joint number, installing company, inventory number

Welding standard
DVS, WIS, SEDIGAS, UNI, and others upon request

Data output
USB port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the HÜRNER DataWork format, with powerful download menu with date range selection, commission number selection, and download of all reports in memory

Miscellaneous
Easy switch from WeldControl mode to Manual mode by a dedicated keypress; ViewWeld: viewing reports on the display rather than printed

Hydraulic and control unit
Only one external power supply needed—power to all electronic components is supplied from the hydraulic unit; automatic heating element temperature control pursuant to national standards; hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5 kg (up to O.D. 355 mm); max. pressure, up to O.D. 355 mm, 130 bar; O.D. 500 - 630 mm, 150 bar; O.D. 800 - 1600 mm, 220 bar

Languages
DE, EN, FR, BG, CS, ZH, NL, FI, GR, IT, NO, RO, SK, TR, RU, and others upon request

Technical Specs

 

Dimension160 mm200 mm250 mm315 mm355 mm500 mm630 mm800 mm1000 mm1200 mm1400 mm1600 mm
P/N 200-702-...-160-200-250-315-355-500-630-800-100-120-140-150
Operating range, O.D.40 - 160 mm63 - 200 mm(63) 75 - 250 mm90 - 315 mm90 - 355 mm200 - 500 mm315 - 630 mm500 - 800 mm630 - 1000 mm630 - 1200 mm800 - 1400 mm800 - 1600 mm
Power supply230 V230 V230 V230 V230 V400 V400 V400 V400 V400 V400 V400 V
Frequency50 Hz50 Hz50 Hz50 Hz50 Hz50 Hz, 3 ph.50 Hz, 3 ph.50 Hz, 3 ph.50 Hz, 3 ph.50 Hz, 3 ph.50 Hz, 3 ph.50 Hz, 3 ph.
Rated power2.65 kW3.45 kW3.65 kW4.65 kW5.40 kW6.95 kW11.65 kW17.2 kW22.1 kW21.2 kW43.0 kW43.0 kW
Overall weight
incl. all components
66 kg87 kg109 kg168 kg201 kg295 kg448 kg771 kg1135 kg1998 kg2100 kg2450 kg
Reducer inserts40 - 14063 - 180(63), 75 - 22590 - 28090 - 315200 - 450315 - 560500 - 710630 - 900630 - 1000800 - 12001000 - 1400

 

Literature

 

Brochures

 

HÜRNER WhiteLine WeldControl 2.0
Operating range up to 160 mm / 200 mm

Download PDF

 
 

HÜRNER WhiteLine WeldControl 2.0
Operating range up to 250 mm / 315 mm /
355 mm

Download PDF

 
 

HÜRNER WhiteLine WeldControl 2.0
Operating range up to 500 mm / 630 mm

Download PDF

 
 

HÜRNER WhiteLine WeldControl 2.0
Operating range up to 800 mm / 1000 mm /
1200 mm

Download PDF

 
 

HÜRNER WhiteLine WeldControl 2.0
Operating range up to 1400 mm / 1600 mm

Download PDF

 
 

 

User's Manuals

 

Certificates

PDF Icon

Chamber of Crafts and Trades Aachen
ISO 12176-1:2012-10 with DVS 2207-1
DVS 2202-1 and DVS 2212-1
0.6 MB

PDF Icon

DIN ISO 9001:2015
0,23 MB

Components

 

Label Tag Printer

200-230-050Label tag printer set into a steel transport case, w/ USB communication cable and power supply  

 

Welding neck support

200-604-160
O.D. 160, 40 - 160 mm
200-604-200
O.D. 200, 63 - 200 mm
200-604-250
O.D. 250, 63 - 250 mm
200-604-315
O.D. 315, 90 - 315 mm
200-604-355
O.D. 355, 90 - 355 mm
200-604-501
O.D. 500, 200 - 500 mm
200-604-631
O.D. 630, 315 - 630 mm
200-604-801
O.D. 800, 500 - 800 mm
200-604-100
O.D. 1000, 710 - 1000 mm
200-604-120
O.D. 1200, 710 - 1200 mm
  

 

Jumping Hot Plate - automated heating plate remover

200-606-250
O.D. 250
200-606-315
O.D. 315
  

 

Set of aluminum reducers

360-250-SET
250 (D 75 - 225)
360-315-SET
315 (D 90 - 280)
360-355-SET
355 (D 90 - 315)
360-500-SET
500 (D 200 - 450)
360-630-SET
630 (D 315 - 560)
360-800-SET
800 (D 500 - 710)
200-000-100
1000 (D 630 – 1000)
200-000-120
1200 (D 630 – 1200)
200-000-140
1400 (D 800 – 1400)
200-000-150
1600 (D 1000 – 1600)

 

Set of steel reducers

361-258-SET
160 (D 40 - 140)
361-259-SET
200 (D 63 - 180)
361-260-SET
250 (D 75 - 225)
361-261-SET
315 (D 90 - 280)
361-262-SET
355 (D 90 - 315)
   

 

WeldTrace app - to the software

000-900-100WeldTrace app – direct download of welding data via Bluetooth in the Adobe PDF format or HÜRNER DataWork format  

 

DataWork Professional - to the software

216-080-550DataWork Professional Software – the comprehensive solution to manage all welding data  

 

Transport case (incl. storage compartments for reducers)

200-600-088
Transport case 160
200-600-089
Transport case 200
200-600-090
Transport case 250
200-600-091
Transport case 315
200-600-100
Transport case 355
   

 

ISO welder ID code

RFID code card
217-010-061