HÜRNER WhiteLine WeldControl 2.0
The handling of a WeldControl machine is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”.
In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability.
In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data.
Industry version:
Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*)
*) Retrofit kit for converting existing systems to industry version available upon request!
Automatic data logging
10,000 welding operations
Data input
WeldControl mode:
RFID transponder, scanner or manually
Manual mode:
Manual temperature control
System settings
Automode, manual input of welding parameters, gauge operation (for pressure, temperature)
Welding monitoring system
Welding pressures, welding times, ambient temperature, memory control, operating temperature, heating element temperature
Standard-compliant ISO 12176 traceability
Commission number with 32 alphanumeric characters, ISO-compliant welder ID code, HÜRNER welder ID code, 1st additional (user-defined) data with 20 alphanumeric characters 2nd additional (user-defined) data with 15 alphanumeric characters, ISO-compliant traceability: fitting code, 1st and 2nd pipe codes, pipe length, weather conditions, joint number, installing company, inventory number
Welding standard
DVS, WIS, SEDIGAS, UNI, and others upon request
Data output
USB port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the HÜRNER DataWork format, with powerful download menu with date range selection, commission number selection, and download of all reports in memory
Miscellaneous
Easy switch from WeldControl mode to Manual mode by a dedicated keypress; ViewWeld: viewing reports on the display rather than printed
Hydraulic and control unit
Only one external power supply needed—power to all electronic components is supplied from the hydraulic unit; automatic heating element temperature control pursuant to national standards; hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5 kg (up to O.D. 355 mm); max. pressure, up to O.D. 355 mm, 130 bar; O.D. 500 - 630 mm, 150 bar; O.D. 800 - 1600 mm, 220 bar
Languages
DE, EN, FR, BG, CS, ZH, NL, FI, GR, IT, NO, RO, SK, TR, RU, and others upon request
Technical Specs
| Dimension | 160 mm | 200 mm | 250 mm | 315 mm | 355 mm | 500 mm | 630 mm | 800 mm | 1000 mm | 1200 mm | 1400 mm | 1600 mm |
| P/N 200-702-... | -161 | -201 | -250 | -315 | -355 | -500 | -630 | -800 | -100 | -120 | -140 | -150 |
| Operating range, O.D. | 40 - 160 mm | 63 - 200 mm | (63) 75 - 250 mm | 90 - 315 mm | 90 - 355 mm | 200 - 500 mm | 315 - 630 mm | 500 - 800 mm | 630 - 1000 mm | 630 - 1200 mm | 800 - 1400 mm | 1000 - 1600 mm |
| Power supply | 230 V | 230 V | 230 V | 230 V | 230 V | 400 V | 400 V | 400 V | 400 V | 400 V | 400 V | 400 V |
| Frequency | 50 Hz | 50 Hz | 50 Hz | 50 Hz | 50 Hz | 50 Hz, 3 ph. | 50 Hz, 3 ph. | 50 Hz, 3 ph. | 50 Hz, 3 ph. | 50 Hz, 3 ph. | 50 Hz, 3 ph. | 50 Hz, 3 ph. |
| Rated power | 2.65 kW | 3.45 kW | 3.65 kW | 4.65 kW | 5.40 kW | 6.95 kW | 11.65 kW | 17.2 kW | 22.1 kW | 21.2 kW | 43.0 kW | 43.0 kW |
| Overall weight incl. all components | 66 kg | 87 kg | 109 kg | 168 kg | 201 kg | 295 kg | 448 kg | 771 kg | 1135 kg | 1998 kg | 3066 kg | 3997 kg |
| Reducer inserts | 40 - 140 | 63 - 180 | (63), 75 - 225 | 90 - 280 | 90 - 315 | 200 - 450 | 315 - 560 | 500 - 710 | 630 - 900 | 630 - 1000 | 800 - 1200 | 1000 - 1400 |
Literature
Brochures
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Certificates
| Chamber of Crafts and Trades Aachen ISO 12176-1:2012-10 with DVS 2207-1 DVS 2202-1 and DVS 2212-1 | 0.6 MB |
| DIN ISO 9001:2015 | 0,2 MB |
Components
Label Tag Printer
| 200-230-050 | Label tag printer set into a steel transport case, w/ USB communication cable and power supply |
Welding neck support
| 200-604-160 O.D. 160, 40 - 160 mm | 200-604-200 O.D. 200, 63 - 200 mm | 200-604-250 O.D. 250, 63 - 250 mm | 200-604-315 O.D. 315, 90 - 315 mm |
| 200-604-355 O.D. 355, 90 - 355 mm | 200-604-501 O.D. 500, 200 - 500 mm | 200-604-631 O.D. 630, 315 - 630 mm | 200-604-801 O.D. 800, 500 - 800 mm |
| 200-604-100 O.D. 1000, 710 - 1000 mm | 200-604-120 O.D. 1200, 710 - 1200 mm |
Jumping Hot Plate - automated heating plate remover
| 350-160-800 O.D. 160 | 350-250-800 O.D. 250 | 350-315-800 O.D. 315 | 350-355-800 O.D. 355 | 200-606-500 O.D. 500 |
Set of aluminum reducers
| 360-160-SET 160 (D 40 - D 140) | 360-250-SET 250 (D 75 - D 225) | 360-315-SET 315 (D 90 - D 280) | 360-355-SET 355 (D 90 - D 315) |
| 360-500-SET 500 (D 200 - D 450) | 360-630-SET 630 (D 315 - D 560) | 360-800-SET 800 (D 500 - D 710) | 200-000-100 1000 (D 630 – D 1000) |
| 200-000-120 1200 (D 630 – D 1200) | 200-000-140 1400 (D 800 – D 1400) | 200-000-150 1600 (D 1000 – 1600) |
360-500-SST | Set of D 500 reducers for D 315 - D 450, narrow design (special version) |
360-630-SST | Set of D 630 reducers for D 315 - D 560, narrow design (special version) |
| 360-500-316 | Reducer insert D 500 × D 315 mm, narrow width (special version) assembly with 2 half-circle jaws in a special design with narrower bearing width, to allow welding short fittings |
360-500-356 | Reducer insert D 500 × D 355 mm, narrow width (special version) |
360-500-401 | Reducer insert D 500 × D 400 mm, narrow width (special version) assembly with 2 half-circle jaws in a special design with narrower bearing width, to allow welding short fittings |
360-500-451 | Reducer insert D 500 × D 450 mm, narrow width (special version) assembly with 2 half-circle jaws in a special design with narrower bearing width, to allow welding short fittings |
360-630-501 | Reducer insert D 630 × D 500 mm, narrow width (special version) assembly with 2 half-circle jaws in a special design with narrower bearing width, to allow welding short fittings |
360-630-561 | Reducer insert D 630 × D 560 mm, narrow width (special version) assembly with 2 half-circle jaws in a special design with narrower bearing width, to allow welding short fittings |
Set of steel reducers
| 361-258-SET 160 (D 40 - 140) | 361-259-SET 200 (D 63 - 180) | 361-260-SET 250 (D 75 - 225) | 361-261-SET 315 (D 90 - 280) |
| 361-262-SET 355 (D 90 - 315) |
Set of adapters-reducers
360-355-252 |
Set of adapters-reducers
360-500-455 |
WeldTrace app - to the software
| 000-900-100 | WeldTrace app – direct download of welding data via Bluetooth in the Adobe PDF format or HÜRNER DataWork format |
DataWork Professional - to the software
| 216-080-550 | DataWork Professional Software – the comprehensive solution to manage all welding data |
Transport case (incl. storage compartments for reducers)
| 200-600-088 Transport case 160 | 200-600-089 Transport case 200 | 200-600-090 Transport case 250 | 200-600-091 Transport case 315 |
| 200-600-100 Transport case 355 |
ISO welder ID code
| RFID code card 217-010-061 |