HÜRNER WhiteLine WeldControl EF
Calling HÜRNER‘s WeldControl EF a true revolution of welding technologies is by no means an exaggeration: it is the first welding system in the world to allow both jointing two PE components using an ef-fitting for welding and a joint of two PE components by the butt-welding process, and it does so without trading in any of the well-known characteristics of HÜRNER systems: small and compact, adding the maximum possible suitability for construction sites.
This result of engineering excellence is achieved by incorporating the electrofusion control system in the hydraulics enclosure using a micro-controller layout HÜRNER has developed from scratch to this very end. Accordingly, the hydraulic and control unit works, on the one hand, as the HÜRNER WeldControl that users have come to appreciate for walking them semi-automatically through the butt-welding process, including all the bells and whistles, e. g., ISO-compliant recording etc. As an addition, simply connecting the welding cable makes the machine switch from butt welding to the electrofusion mode, EF. The machine practically turns itself into an electrofusion welder, i. e., lets you connect the welding cable to the terminals of the ef-fitting, read the fitting bar code with a scanner, and start the welding process.
Automatic data logging
10,000 welding operations
Data input
WeldControl mode:
All inputs, such as pipe parameters, wall thickness, SDR, traceability data, with novel GT kepad
Electrofusion (EF) mode:
Bar code scanner, manual input of fitting code as numerical sequence or of welding time and voltage; Auto ID (optional)
System self-monitoring
System check, computerized maintenance management, including recording
Welding monitoring system
WeldControl mode:
Welding pressures, welding times, ambient temperature, memory control, operating temperature, heating element temperature, service schedule management
Electrofusion (EF) mode:
Welding voltage, resistance, welding current, established contact, short-circuit, ambient temperature, input frequency and voltage, memory control, operating temperature, service schedule management
Standard-compliant ISO 12176 traceability
Commission number with 32 alphanumeric characters, ISO-compliant welder ID code, HÜRNER welder ID code, 1st additional (user-defined) data with 20 alphanumeric characters 2nd additional (user-defined) data with 15 alphanumeric characters, ISO-compliant traceability: fitting code, 1st and 2nd pipe codes, pipe length, weather conditions, joint number, installing company, inventory number
Welding standard
DVS, WIS, SEDIGAS, UNI, NEN, and others upon request
Data output
USB port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the HÜRNER DataWork format, with powerful download menu with date range selection, commission number selection, and download of all reports in memory
Miscellaneous
Unique “two-in-one” welding system: butt-welding and electrofusion technology integrated with each other
Hydraulic and control unit with added electrofusion control system, but still compact system ready for the harsh worksite environment
Hydraulic and control unit
Only one external power supply needed—power to all electronic components is supplied from the hydraulic unit; automatic heating element temperature control pursuant to national standards; hydraulic unit in encased, rugged steel enclosure with a weight of as little as 29.5 kg (up to O.D. 355 mm); max. pressure, up to O.D. 355 mm, 130 bar
Languages
DE, EN, FR, BG, CS, ZH, NL, FI, GR, IT, NO, RO, SK, TR, RU, and others upon request
Technical Specs
| Dimension | 160 mm | 200 mm | 250 mm | 315 mm | 355 mm |
| P/N 200-705-… | -160 | -200 | -250 | -315 | -355 |
| Electrofusion (EF) mode | |||||
| Operating range, O.D. | up to 355 mm | up to 355 mm | up to 355 mm | up to 355 mm | up to 355 mm |
Data input e-fitting
| • | • | • | • | • |
| Electrofusion monitoring system | • | • | • | • | • |
| Output voltage | 8 - 48 V | 8 - 48 V | 8 - 48 V | 8 - 48 V | 8 - 48 V |
| Standard-compliant ISO 12176 traceability | • | • | • | • | • |
| WeldControl mode | |||||
| Operating range, O.D. | 40 - 160 mm | 63 - 200 mm | (63) 75 - 250 mm | 90 - 315 mm | 90 - 355 mm |
| Standard-compliant ISO 12176 traceability | • | • | • | • | • |
Welding monitoring system
| • | • | • | • | • |
| Reducer inserts | 40 - 140 | 63 - 180 | (63), 75 - 225 | 90 - 280 | 90 - 315 |
Components
Label Tag Printer
| 200-230-050 | Label tag printer set into a steel transport case, w/ USB communication cable and power supply |
Welding neck support
| 200-604-160 O.D. 160, 40 - 160 mm | 200-604-200 O.D. 200, 63 - 200 mm | 200-604-250 O.D. 250, 63 - 250 mm | 200-604-315 O.D. 315, 90 - 315 mm |
| 200-604-355 O.D. 355, 90 - 355 mm |
Jumping Hot Plate - automated heating plate remover
| 350-160-800 O.D. 160 | 350-250-800 O.D. 250 | 350-315-800 O.D. 315 | 350-355-800 O.D. 355 |
Set of aluminum reducers
| 360-160-SET 160 (D 40 - D 140) | 360-250-SET 250 (D 75 - D 225) | 360-315-SET 315 (D 90 - D 280) | 360-355-SET 355 (D 90 - D 315) |
Set of steel reducers
| 361-258-SET 160 (D 40 - 140) | 361-259-SET 200 (D 63 - 180) | 361-260-SET 250 (D 75 - 225) | 361-261-SET 315 (D 90 - 280) |
| 361-262-SET 355 (D 90 - 315) |
Set of adapters-reducers
360-355-252 |
WeldTrace app - to the software
| 000-900-100 | WeldTrace app – direct download of welding data via Bluetooth in the Adobe PDF format or HÜRNER DataWork format |
DataWork Professional - to the software
| 216-080-550 | DataWork Professional Software – the comprehensive solution to manage all welding data |
Transport case (incl. storage compartments for reducers)
| 200-600-088 Transport case 160 | 200-600-089 Transport case 200 | 200-600-090 Transport case 250 | 200-600-091 Transport case 315 |
| 200-600-100 Transport case 355 |
ISO welder ID code
| RFID code card 217-010-061 |
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