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LI-Line WeldControl Systems

HÜRNER LI-Line, the 4-3-2 Machine WeldControl

The handling of the HÜRNER 4-3-2 machine WeldControl is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”.

In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability.

In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data.

 

Automatic data logging
10,000 welding operations

Data input
WeldControl mode:
RFID transponder, scanner or manually
Manual mode:
Manual temperature control

System settings
Automode, manual input of welding parameters, gauge operation (for pressure, temperature)

Welding monitoring system
Welding pressures, welding times, ambient temperature, memory control, operating temperature, heating element temperature

Standard-compliant ISO 12176 traceability
Commission number with 32 alphanumeric characters, ISO-compliant welder ID code, HÜRNER welder ID code, 1st additional (user-defined) data with 20 alphanumeric characters 2nd additional (user-defined) data with 15 alphanumeric characters, ISO-compliant traceability: fitting code, 1st and 2nd pipe codes, pipe length, weather conditions, joint number, installing company, inventory number

Welding standard
DVS, WIS, SEDIGAS, UNI, and others upon request

Data output
USB port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the HÜRNER DataWork format, with powerful download menu with date range selection, commission number selection, and download of all reports in memory

Miscellaneous
Easy switch from WeldControl mode to Manual mode by a dedicated keypress; ViewWeld: viewing reports on the display rather than printed

Hydraulic and control unit
Only one external power supply needed—power to all electronic components is supplied from the hydraulic unit; automatic heating element temperature control pursuant to national standards; hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5 kg (up to O.D. 355 mm); max. pressure, up to O.D. 355 mm, 130 bar; O.D. 500 - 630 mm, 150 bar; O.D. 800 - 1600 mm, 220 bar

Languages
DE, EN, FR, BG, CS, ZH, NL, FI, GR, IT, NO, RO, SK, TR, RU, and others upon request

Technical Specs

 

Dimension250 mm315 mm355 mm
P/N 200-732-...-250-315-355
Operating range, O.D.(63) 75 - 250 mm90 - 315 mm90 - 355 mm
Power supply230 V230 V230 V
Frequency50 Hz50 Hz50 Hz
Rated power3.65 kW4.65 kW5.40 kW
Overall weight
incl. all components
89 kg119 kg142 kg
Weight basic machine19 - 41 kg40 - 66 kg50 - 95 kg
Reducer inserts(63), 75 - 22590 - 28090 - 315

 

Literature

 

Brochures

 

HÜRNER LI-Linie, the 4-3-2 machine WeldControl
Operating range up to 250 mm / 315 mm /
355 mm

Download PDF

 

 

User's Manual

Upon request, we will gladly provide the User's Manual that matches exactly the product version you are interested in. Get in touch, so we can make sure the manual you receive really is the correct one.

 

Certificates

PDF Icon

Chamber of Crafts and Trades Aachen
ISO 12176-1:2012-10 with DVS 2207-1
DVS 2202-1 and DVS 2212-1
0.6 MB

PDF Icon

DIN ISO 9001:2015
0,2 MB

Components

 

Label Tag Printer

200-230-050Label tag printer set into a steel transport case, w/ USB communication cable and power supply  

 

Welding neck support

200-604-250
O.D. 250, 63 - 250 mm
200-604-315
O.D. 315, 90 - 315 mm
200-604-355
O.D. 355, 90 - 355 mm

 

Set of aluminum reducers

360-250-SET
250 (D 75 - D 225)
360-315-SET
315 (D 90 - D 280)
360-355-SET
355 (D 90 - D 315)

 

Set of adapters-reducers

360-355-252
Reducer inserts D355 mm (HÜRNER) - D250 mm (other manufacturers),
contains 8 pcs. adapter

 

WeldTrace app - to the software

000-900-100WeldTrace app – direct download of welding data via Bluetooth in the Adobe PDF format or HÜRNER DataWork format  

 

DataWork Professional - to the software

216-080-550DataWork Professional Software – the comprehensive solution to manage all welding data  

 

Transport case (incl. storage compartments for reducers)

200-600-090
Transport case 250
200-600-091
Transport case 315
200-600-100
Transport case 355

 

ISO welder ID code

RFID code card
217-010-061